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The Corghi EXACT 60 is a wheel aligner system that typically utilizes goniometers and inclinometers to measure critical vehicle alignment angles such as toe, camber, and caster. While specific digital copies of the EXACT 60 manual can be rare online, it belongs to the broader "EXACT" series of professional alignment equipment. Core Manual Topics & Procedures

Based on technical documentation for the EXACT series, the manual generally covers:

Measurement Basics: Using sensors and central units to track total toe, half toe, camber, caster, and kingpin angles.

Database Management: Navigating the vehicle databank (often requiring passwords like "databank") to select specific vehicle makes and models.

Runout Compensation (ROC): Procedures for compensation that may or may not require lifting the vehicle (Push Mode vs. Standard ROC).

Calibration: Ongoing sensor calibration checks to ensure the accuracy of the targets and heads.

Safety & Electrical: Requirements for proper grounding and the use of circuit breakers to prevent damage to sensitive electronic components. Where to Access Manuals

If you are looking for a physical or digital copy, you can find resources through these official and specialized channels: EXACT 6000-60E 1.0 07 - 94 - e | PDF | Floppy Disk - Scribd

Disclaimer: This report is a compiled technical summary based on standard manufacturer documentation, service bulletins, and industry best practices. For official safety, repair, or parts information, refer to the physical manual provided with your machine or contact Corghi USA / Nexion S.p.A.

3.3 Demounting (Removing the tire)

  1. Lubricate tire beads and rim flange thoroughly.
  2. Swing the tool arm into position. Lock the arm.
  3. Insert the demounting hook between the bead and rim.
  4. Use the left control lever to rotate the turntable clockwise. The tire will lift off the rim.
  5. Remove the tire manually.

Why the Corghi Exact 60 Still Matters in a Digital Age

Before diving into the manual’s specifics, it is worth understanding why this machine remains relevant. The Corghi Exact 60 is often described as a "semi-automatic" balancer. Unlike fully automatic models that use lasers and ultrasonic sensors, the Exact 60 requires the operator to manually input wheel dimensions (distance, diameter, and width). For purists, this offers several advantages:

  • Durability: Fewer electronic sensors mean fewer components to fail.
  • Accuracy: When used correctly, manual input eliminates sensor misreadings.
  • Repairability: These machines are easier to troubleshoot and repair without proprietary software.

However, without access to the Corghi Exact 60 manual, a technician can easily produce inaccurate balances or damage the machine. Let’s fix that.

1. Introduction

The Corgi Exact 60 is a professional-grade manual wheel balancer designed for balancing car and van wheels. It is widely appreciated for its robust mechanical construction, electronic accuracy, and manual data input system. Unlike fully automatic models, the Exact 60 requires the operator to manually enter wheel dimensions, making it a cost-effective and reliable choice for high-volume tire shops.

Phase 2: Mounting/Demounting Setup

  1. Pull the pneumatic column lever to slide the vertical tower over the rim.
  2. Lower the clamping cone or use the external clamp pedals to secure the rim.
  3. Lubricate both tire beads thoroughly.

3.3 Mounting/Demounting Head

  • The vertical arm and horizontal tool head are moved by a single joystick controlling two hydraulic cylinders (lift + extend/retract).
  • Tool tip: Two types – a curved "spoon" for demounting and a blunt hook for mounting. The manual specifies changing the tip orientation only when the arm is fully raised to avoid shearing the locating pin.