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Id6100 Danieli Manual Hot |verified| May 2026

Danieli Automation ID6100 is an industrial infrared loop scanner and hot metal detector (HMD) primarily used in hot rolling mills to detect the position and presence of hot steel products. Technical Summary The device belongs to the ID6000 series

and is designed for harsh industrial environments where reliable detection of hot material (typically 750 raised to the composed with power C or higher) is critical. Detection Mechanism:

Uses a line CCD camera and an infrared filter to focus IR emissions onto a linear-array photo sensor. Operating Voltage: 20–30 VDC. Output Types: Activates upon material presence.

Provides signals proportional to the material's position or width. Physical Specs:

Weighs approximately 4.00 lbs and features a rugged aluminum case with an IP66 protection rating. Core Functions & Usage Loop Scanning:

It acts as a loop position detector between rolling stands, helping maintain tension control by tracking the vertical or horizontal position of the hot bar. Edge/Width Detection:

It can be placed above transport roller tables to measure the width of hot rolled strips or their offset from the centerline. Maintenance Features:

Includes a built-in alignment laser for setup and a self-test function to verify operational status without hot material present. Service and Availability

The ID6100 has been discontinued by the manufacturer, though units are still available through industrial surplus and repair specialists. Radwell International Manuals & Documentation: Official technical guides and brochures can be found via Danieli Automation's website or industrial document repositories like Suppliers: New-in-box and refurbished units are often listed on Radwell International MRO Global Solutions calibration steps for a repair, or do you need help finding a modern replacement for this discontinued model?

Products › Automation › ID6000 Loop detectors ‹ Danieli

The Danieli Automation ID6100 is a high-precision infrared loop detector specifically designed for use in hot rolling steelworks. As part of the wider ID6000 series, this optical sensor detects the position of infrared-emitting bodies—such as hot wire, rods, bars, or flat strips—at temperatures exceeding 700°C (1300°F). The Danieli Automation ID6100 Instruction Manual

details its operation as a loop position detector, helping to maintain material tension between two rolling stands by providing real-time feedback to automation controls. Core Technical Specifications According to the official instruction manual features several critical performance metrics: Detection Spectrum: 830 to 1000 nm. Object Temperature Range: 700 to 1200°C (1300 to 2200°F).

Field of View: Selectable vertical ranges of 45° or 30°, with a horizontal range of 0.5°. Response Time: Rapid detection in less than 3 ms.

Power Supply: Requires 24 VDC ± 20% with a consumption of roughly 7.2W.

Protection Grade: IP55 rating, housed in a pressure die-cast aluminium casing. Installation and Operating Environment

is engineered for the harsh industrial environments typical of steel mills. Key installation guidelines from the manual include:

Vertical Alignment: The detector should be aligned vertically to achieve a position analog output near 50% of the range when the hot material is centered.

Cooling System: The sensor body incorporates a cooling circuit that can be fed with air, water, or other fluids. If ambient temperatures exceed 40°C (104°F), active cooling is required to prevent damage.

Condensation Warning: Users must ensure that cooling does not become excessive, as condensation on the glass window can block IR detection.

Interference Mitigation: The detector should be pointed downwards and screened from external light or IR sources to prevent signal noise. Signal Outputs and Connectivity

The wiring and connection guide specifies that connections are made via a 19-pole MIL male connector located at the rear. It provides several output types for integration:

Digital Outputs: NPN and PNP open collector outputs for material presence.

Analog Outputs (POS): Voltage ranges including 0/10V, -10/+10V, and -5/+5V for loop position.

Current Outputs (IPO): Current ranges including 0/20mA and 4/20mA. Key Features for Maintenance

Automatic Sensitivity Control: Can be enabled to automatically adapt the scan period to the radiation intensity.

Self-Test Function: Allows for remote diagnostics to ensure the sensor is functioning correctly without manual physical inspection.

No Moving Parts: As a static optical device, it is marketed as virtually maintenance-free, provided the lens window is kept clean and the cooling system is maintained. Danieli Automation ID6100 Instruction Manual - ManualsLib

DANIELI AUTOMATION ID6100 INSTRUCTION MANUAL Pdf Download | ManualsLib. ManualsLib id6100 danieli manual hot

Products › Automation › ID6000 Loop detectors ‹ Danieli

The Danieli Automation ID6100 is an infrared loop scanner and hot metal detector used in rolling mills to detect the position of hot material . It is part of the ID6000 series of optical sensors, designed for harsh industrial environments where high temperatures and dust are common . Core Functionality

Detection Principle: It uses a line CCD camera and an infrared filter to focus heat emissions from hot bodies (typically at temperatures of 750°C or higher) onto a photo sensor . Outputs: Digital Output: Triggered by the presence of material .

Analog Output: Provides signals proportional to the material's exact position or width, often used for center-line offset monitoring on transport tables .

Response Time: These sensors typically offer fast switching speeds (e.g., < 3 ms for fiber-optic versions) to handle high-speed rolling processes . Key Specifications & Features

Environment: Directly installable in harsh conditions; rugged aluminum case with IP66 protection .

Maintenance: Designed as a static machine with no moving parts to minimize wear and maintenance needs .

Self-Diagnostics: Includes a built-in self-test function and alignment laser to ensure precision during setup and operation .

Physical Protection: Accessories like air purging for front protection and water-cooled body jackets are available to withstand extreme heat . Manual & Support

For the official instruction or maintenance manual, you can access technical documentation through the following channels:

Danieli Service: The Danieli Customer Service Portal provides original manuals and parts lists .

Technical Brochures: General series overviews and wiring guides can often be found in the Danieli Automation Instrumentation Guide .

Products › Automation › ID6000 Loop detectors ‹ Danieli

The Danieli Automation ID6100 is an infrared hot metal detector and loop scanner specifically engineered for harsh industrial environments, such as hot rolling mills. It is used as a loop position detector between two mill stands to track the position of hot material. Overview of the Danieli ID6100

Primary Function: It acts as a contactless sensor that detects the position of hot bodies (metal) using a line CCD camera and an optical system with an infrared filter.

Operating Principle: The unit focuses IR emissions onto a linear-array photo sensor. It activates a digital output when material is present and provides analog outputs proportional to the material's position or width. Applications:

Loop Position Detection: Monitoring the "loop" of material between rolling stands to ensure tension and speed are synchronized.

Edge Position/Width Measurement: Detecting the edges of flat products (plates or strips) at temperatures of 750 °C or higher to supply signals proportional to the width or centerline offset. Key Technical Specifications Response Time Material Temperature

Detects objects at 750 °C and above (depending on model/configuration) Protection Rating

IP66, designed for environments with steam, dust, and oil mist Power Supply Typically 20–30 VDC Optical Sight

Features a built-in alignment laser or pointing aid for easier installation Construction

Rugged aluminum case with optional accessories like air purging or water cooling Manual and Maintenance Insights

Low Maintenance: The device is designed for static operation with no moving parts, making it largely maintenance-free once installed.

Diagnostics: It includes a self-test function and a "healthy" output for remote diagnostics to ensure high reliability in automated lines.

Availability: As this part is frequently listed as "discontinued by manufacturer" in some markets, documentation is often accessed through industrial suppliers like Radwell International or directly via Danieli Automation.

Products › Automation › ID6000 Loop detectors ‹ Danieli

A. Setting Roll Gaps Manually

If the AGC (Automatic Gauge Control) fails: Danieli Automation ID6100 is an industrial infrared loop

  1. Use the screw-down control buttons on the local control desk.
  2. Monitor the digital readout for the gap opening.
  3. Rule of Thumb: Measure the gap with a manual "bar" or gauge if sensors are unreliable.
  4. Adjust in 0.5mm increments. Wait for the next billet to gauge the effect.

The "Hot Swap" Procedure (Per Manual)

  1. Disengage the mechanical latch at the bottom of the ID6100.
  2. Pull the module straight out (do not wiggle to avoid bending backplane pins).
  3. Insert the new module. The bus will auto-reconfigure within 2 seconds.
  4. Note: I/O cards with relay outputs should NOT be hot swapped under load to prevent contact welding.

2. Core Functions

  • Real-time data acquisition from multiple PLCs (Siemens, Rockwell, or Danieli’s own DCS) via industrial Ethernet (Profinet, EtherNet/IP, or proprietary DPC protocol).
  • Process visualization with high-resolution trends, alarms, and recipe management.
  • Roll pass scheduling and tracking – critical for long rolling mills.
  • Logging to SQL/Oracle databases for quality and production traceability.
  • Interface with MES (production orders, material tracking, KPI reporting).

Conclusion

The id6100 danieli manual hot is more than a technical document; it is the key to operational continuity in a hot strip mill or bar mill. While Danieli protects its intellectual property closely, legitimate access through service contracts or OEM archives is essential for any serious maintenance library.

Remember: A generic PLC manual will not save you when your ID6100 is flashing red due to a thermal derate in August. Only the specific "Hot Rolling" supplement contains the thermal curves, descaling logic, and safety overrides required.

Action Item: Check your server today. If you cannot find the "Hot" supplement, schedule a call with your Danieli field service representative immediately. Your next coil depends on it.

Disclaimer: This article is for educational purposes. Danieli is a registered trademark of Danieli & C. Officine Meccaniche S.p.A. Always consult official OEM documentation before modifying industrial control systems.

The Danieli Automation ID6100 is a specialized infrared loop detector designed for the harsh environments of hot rolling steel mills. It is used to detect the position of hot material (above 700°C) between two rolling stands to ensure precise material flow and tension control. Core Features and Technical Specifications

is part of Danieli’s ID6000 series, characterized by its non-contact, static operation that eliminates wearable moving parts.

Operating Principle: It utilizes an optical system with an infrared filter and aspherical lens to focus IR emissions onto a CCD linear-array photosensor.

Detection Capability: Specifically engineered for "hot metal" detection, it senses infrared emitting bodies in environments where temperature exceeds 700°C (1300°F).

Power & Output: The unit typically operates on 20-30VDC. It provides both analog (voltage/current) loop position signals and digital (NPN/PNP open collector) presence signals.

Durability: Housed in a rugged aluminum case with an IP66 protection rating, it is built to withstand the vibrations, steam, and heat typical of rolling mills. Operations and Sensitivity Control

The manual outlines several onboard signaling and adjustment tools located on the rear of the device:

Green LED Indicator: Illuminates to signal that hot material is currently being detected.

Automatic Sensitivity Control (ASC): Users can enable ASC via DIP-Switch 6 on Bank A. When enabled, the CCD's scan period automatically adapts to the radiation intensity (material temperature). If disabled, the scan period remains fixed.

Alignment Aids: The device includes a multifunction LED or a built-in alignment laser to simplify installation and ensure the sensor is correctly centered on the material path. Maintenance and Troubleshooting Self-Test Function: The

features an internal self-test to verify functionality without requiring live hot material.

Diagnostic Output: A dedicated "Healthy" output is available for remote diagnostic monitoring, allowing operators to track sensor status from the control room.

Common Checks: The Danieli Automation ID6100 Instruction Manual suggests periodic cleaning of the optical lens to prevent dust build-up from interfering with the IR sensor.

has been widely used, some distributors note it has been discontinued by the manufacturer in favor of newer models in the ID6000+ series. AI responses may include mistakes. Learn more

Products › Automation › ID6000 Loop detectors ‹ Danieli

Danieli Automation ID6100 is a high-performance infrared loop scanner and hot metal detector (HMD) designed specifically for the harsh conditions of hot rolling mills . It is part of the ID6000 Series

and is primarily used to detect the position of hot material (looping) between mill stands. Core Functionality Operating Principle : The unit uses a high-resolution CCD linear-array photo sensor to detect infrared radiation emitted by hot bodies. Primary Purpose : Designed for loop position control

in wire, rod, and bar mills, as well as edge position detection for hot rolled strips. Detection Range

: Typically detects materials with temperatures ranging from 450°C to 700°C+ Key Technical Specifications Power Supply 20–30 VDC Output Signals Digital (material presence) and Analog (loop position) Field of View Scanning range typically between 830mm and 1000mm Rugged aluminum case with IP66 protection Approximately 4.00 lbs Features for Operational Support Built-in Alignment Laser

: Simplifies the installation process by providing a visible reference for the sensor's field of view. Self-Test Function

: Allows for remote health checks of the internal circuitry to ensure reliability during "ghost rolling" or maintenance. Harsh Environment Readiness

: Features maintenance-free operation and is often paired with accessories like air purging for the front lens and water-cooled jackets for high-heat areas. Sensitivity Control

: Includes a potentiometer or digital setting to adjust detection thresholds based on the material temperature and ambient light. Status & Procurement Availability : This specific model (ID6100) has been noted as discontinued by the manufacturer in some industrial catalogs. : Original units from Danieli Automation Use the screw-down control buttons on the local control desk

often carried a 3-year warranty, though refurbished units from third-party sellers like typically offer independent 2-year warranties. Do you need help finding wiring diagrams pinout configurations for the ID6100's electrical interface?

Products › Automation › ID6000 Loop detectors ‹ Danieli

The Danieli Automation ID6100 is an infrared (IR) loop scanner and hot metal detector (HMD) primarily used in rolling mills for high-speed, non-contact detection of hot steel products. This device has been discontinued by the manufacturer, but technical support and refurbished units are often available through industrial specialists like Radwell International. Core Technical Specifications

belongs to the ID6000 series, which utilizes optical sensors to track the position of hot material. Operating Voltage: 20–30V DC (standard 24V DC systems).

Detection Principle: Uses a line CCD camera and a high-quality lens with an infrared filter to focus heat emissions onto a linear-array sensor.

Temperature Threshold: Designed for detecting products at temperatures of 750 °C or higher.

Protection Rating: IP66, designed for harsh industrial environments.

Outputs: Features a digital output for product presence and analog outputs that provide signals proportional to the material's position or width. Key Features

Non-Contact Measurement: Prevents wear and tear by avoiding physical contact with rolled products.

Alignment Laser: Includes a built-in laser to assist in precise positioning during installation.

Self-Test Function: Built-in diagnostics allow the system to verify its own operational status.

Static Operation: No moving or wearable parts, which minimizes maintenance requirements. Installation and Usage Guidelines

Mounting: The unit should be placed above the rolling line to observe products moving along transport roller tables.

Alignment: Use the integrated alignment laser to ensure the CCD line is centered on the expected material path.

Environmental Protection: While the aluminum case is rugged, accessories like air purging for the front protection and cooled body protection are recommended for extreme heat zones.

Wiring: Use armored cables for connections to ensure signal integrity in electrically noisy mill environments. Maintenance and Troubleshooting Because the

is largely maintenance-free due to its static design, common issues usually stem from environmental factors:

Products › Automation › ID6000 Loop detectors ‹ Danieli

The Danieli Automation ID6100 is a CCD linear-array infrared sensor, part of the ID6000 series, designed for high-speed hot metal detection and loop position monitoring in rolling mills. Featuring a rugged, IP66-rated housing, the sensor provides real-time digital and analog position data to maintain tension and optimize mill performance. While often considered for legacy maintenance, the unit remains critical for handling harsh, high-temperature industrial environments. For more information, visit Danieli Automation.

Products › Automation › ID6000 Loop detectors ‹ Danieli

The search term "id6100 danieli manual hot" likely refers to technical documentation for a specific component or system within a Danieli hot rolling mill.

Based on standard Danieli equipment nomenclature, "ID6100" typically refers to a specific Electronic Module, PLC Card, or HMI Panel used in their automation systems.

Here is useful content regarding this topic, organized by what the term likely implies and how you can find the specific resource you need.

Startup procedure (typical)

  1. Remove lockout/tagout after authorized clearance.
  2. Power-up control cabinet and wait for system self-test to complete.
  3. Verify HMI shows normal status; review alarms and reset any cleared faults.
  4. Engage bearing or roll drives at low speed; confirm proper rotation direction.
  5. Gradually increase speed while monitoring vibration, temperature, and hydraulic pressures.
  6. Bring heater or furnacing systems (if part of line) up to operating setpoints per schedule.
  7. Run a short trial pass with scrap to confirm positioning, gauge control, and coilers/uncilers.

4. Availability and Legality

Authentic Danieli manuals are proprietary. They are typically:

  • Delivered directly to purchasing companies under NDA.
  • Stored on Danieli’s client portal or local servers.
  • Not sold publicly on Amazon, eBay, or general bookstores.

If you find a PDF labeled "ID6100 Danieli Manual Lifestyle and Entertainment" on a file-sharing site, treat it with extreme caution. It could be:

  • A misnamed unrelated file.
  • Malware disguised as a PDF.
  • An intentional fake.

5. Manual Rolling Operations (Intervention Guide)

In the event of automation failure (Level 2 system down), operators must switch to Manual Mode.